Services

 
Typical services provided by Excell Engineering include:

Creating CAD drawings from your worn out samples and equipments, developing and supplying any import substitution item.

Prototype development, design and manufacture of sub-assemblies, machine parts, mechanisms, jigs, fixtures etc.,

Machining of precision shafts, up to 3 meters length with key way milling, flat milling, splines milling, thread cutting, and grooving.

Shafts / any component involving heat treatment processes such as Full hardening/ Tempering / Case hardening / Induction hardening / Nitriding.

Surface treatments such as Phosphating / Blackening / Anodizing / Zinc plating / Nickel plating / Hard chromium plating.

Components involving heat treatment, internal and external grinding, surface grinding.

Re conditioning and re-manufacture of Industrial, Chemical and Special purpose pumps and its components.

Rotary compressor components.

Gear pumps.

Vacuum pump spares.

Bearing housings, Couplings, pulleys, flywheels, spray nozzles.

Special industrial valves and spares.

Venturi mixers, Mixing nozzles, Agitator blade assemblies.

Screw conveyors.

Reconditioning and manufacture of special gearboxes.

All types of gears (spur, helical, bevel, worm & worm wheel, sprocket wheels).

Conversion of gunmetal scrap into gunmetal rods/bushes/components.

Fabrication and machining.

As per the drawings or samples, we make the necessary wooden / metal patterns.

As a non-standard product developer, we deal with a variety of materials. The MOCs are, (but not limited to):

Grey Cast Iron
S G Iron
Low / High Carbon Steels   
Stainless Steels    High and Special Alloy Steels
Aluminium & its alloys
Gun metal   
Brass
Phosphor bronze
Aluminium bronze
Fiber
Plastic
Acrylic
FRP
Rubber   
Teflon
Graphite
Wood

We are specialists in refurbishing/ re-conditioning / manufacturing of Mill bearings which include Babbitt Metal (White metal) lining and machining of Mill bearings
 
Spherical Seat- Auto Setting

Bottom Roller (Triangular shell)

Top Roller Bottom (Half round)

Top Roller Top (Rectangular Shell)

Transmission Gear

Gunmetal mill bearings

Phosphor bronze mill bearings.

Our technical head has over 40 years of experience in product development and non-standard manufacturing. We provide guidance and consultation in solving mechanical-related problems to our frequent customers.
 
 

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